Raw material loss in feed mills, everyone is welcome to discuss
Discussion on raw material loss in feed mills
Dear teachers, I have produced feed several times and found that the loss is very large. I would like to ask everyone, what range should raw material loss in a feed mill fall within?
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Our company produces fish feed, and the input-output ratio of the production department is generally maintained at around 98.50%.
Suibian added the following content on 2009-11-27 13:30
There are several factors that have a relatively large impact on loss: raw material moisture, impurities, storage time, production process, the implementation of lean production, etc.
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We limit it to within 0.2%, which should be achievable.
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We have reached 3%
wangxiang213 added the following content on 2009-11-27 13:49
Produced 30 tons of feed, and as a result lost more than 1 ton
wangxiang213 added the following content on 2009-11-27 13:49
I think the loss is a bit large
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It is mainly the loss of moisture and ash, including raw material inventory loss and production process loss. Our total loss is around 2%. To avoid loss, 1-1.5% water can be added in the mixer.
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You should clearly state what kind of feed is being produced and what production process is used (manual or mechanical). You can test the moisture of the raw materials used. Also test the moisture of the finished product and the moisture after mixing. Then you will know at which stage the largest loss occurs, so you can control it.
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You should clearly state what kind of feed is being produced and what production process is used (manual or mechanical). You can test the moisture of the raw materials used. Also test the moisture of the finished product and the moisture after mixing. Then you will know at which stage the largest loss occurs, so you can control it.
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Right, do a good job controlling every link in the production process, including warehouse management
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Raw material moisture
Raw material turnover
Grinding fineness
Process parameters
...
All of these can affect loss
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Mr. Yang on the sixth floor, long time no see, keep in touch when you have time!
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In addition to normal loss, there is also the pipeline flow. If the flow is long, some material remains in every place, so there will be a lot of residue, and the loss you measure will be on the high side.
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Ours is similar to that of the senior on the second floor.
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Our company produces fish feed, and the input-output ratio of the production department is generally maintained at around 98.50%.
Suibian added the following content on 2009-11-27 13:30
There are several factors that have a relatively large impact on loss: raw material moisture, impurities, storage time, production process, the implementation of lean production, etc.
--------------------------------------
We limit it to within 0.2%, which should be achievable.
--------------------------------------
We have reached 3%
wangxiang213 added the following content on 2009-11-27 13:49
Produced 30 tons of feed, and as a result lost more than 1 ton
wangxiang213 added the following content on 2009-11-27 13:49
I think the loss is a bit large
--------------------------------------
It is mainly the loss of moisture and ash, including raw material inventory loss and production process loss. Our total loss is around 2%. To avoid loss, 1-1.5% water can be added in the mixer.
--------------------------------------
You should clearly state what kind of feed is being produced and what production process is used (manual or mechanical). You can test the moisture of the raw materials used. Also test the moisture of the finished product and the moisture after mixing. Then you will know at which stage the largest loss occurs, so you can control it.
--------------------------------------
You should clearly state what kind of feed is being produced and what production process is used (manual or mechanical). You can test the moisture of the raw materials used. Also test the moisture of the finished product and the moisture after mixing. Then you will know at which stage the largest loss occurs, so you can control it.
--------------------------------------
Right, do a good job controlling every link in the production process, including warehouse management
--------------------------------------
Raw material moisture
Raw material turnover
Grinding fineness
Process parameters
...
All of these can affect loss
--------------------------------------
Mr. Yang on the sixth floor, long time no see, keep in touch when you have time!
--------------------------------------
In addition to normal loss, there is also the pipeline flow. If the flow is long, some material remains in every place, so there will be a lot of residue, and the loss you measure will be on the high side.
--------------------------------------
Ours is similar to that of the senior on the second floor.